Master Recipe: Smoked Butts & Other Stuff

Andy Anderson !

By
@ThePretentiousWichitaChef

I’ve always considered smoking a labor of love because it usually involves using a good rub the night before, and then slowly smoking the meat (in this case pork butt) for 12 to 14 hours.

This Master Recipe will give you one fantastic smoked pork butt. However, the tips are universal to smoking any large piece of meat. What you do with it after that is totally up to you.

So, you ready… Let’s get into the kitchen.


Featured Pinch Tips Video

Rating:
☆☆☆☆☆ 0 votes
Comments:
Serves:
Bunches
Prep:
30 Min
Cook:
14 Hr
Method:
Smoke

Ingredients

PLAN/PURCHASE

8 - 10 lb
bone-in pork butt with a nice fat cap, or other good pork or beef roast.
16 oz
woodchips, dry weight

DRY RUB

1/2 c
coconut sugar
2 tsp
salt, kosher variety
2 tsp
black pepper, freshly ground
1 tsp
cayenne pepper, or more to taste
2 tsp
ground cinnamon
2 Tbsp
ground cumin
1 Tbsp
chili powder
1 Tbsp
paprika, sweet or hot, your choice

SPRAY MOP

1 c
cider vinegar
1/2 c
water
1/2 c
strong brewed black tea (i use earl grey)

Step-By-Step

Step 1 Direction Photo

1PREP/PREPARE

Step 2 Direction Photo

2Chef’s Note: There are a ton of different smokers on the market, and the actual mechanics of the smoking process will depend on the type of smoker you own. With that said, there are two things that are common:

Step 3 Direction Photo

31. Your smoker must be able to maintain a constant temperature of 225f (110c), give-or-take 10 degrees

Step 4 Direction Photo

42. You will need to produce smoke. To be honest with you, a simple gas or charcoal grill can be used as a smoker.

Step 5 Direction Photo

5My one assumption in this recipe is that you have a smoker, and you are comfortable using it.

Step 6 Direction Photo

6Chef’s Note: I have several smokers: One is a traditional smoker about the size of a 55-gallon drum with a smoke box on the left, and a chimney on the right. In addition, I have two Masterbuilt electric smokers. If you are thinking about getting into smoking, you should check out Masterbuilt… they are awesome.

Step 7 Direction Photo

7MAKING THE DRY RUB

Step 8 Direction Photo

8Gather your ingredients.

Step 9 Direction Photo

9Add all of the dry rub ingredients to a small mixing bowl.

Step 10 Direction Photo

10Mix together until thoroughly combined.

Step 11 Direction Photo

11Chef’s Note: This is one of my favorite rubs for beef and/or pork; however, you might have your own favorite.

Step 12 Direction Photo

12Use a sharp knife to cut a crosshatch pattern into the fat cap, being careful not to cut into the meat.

Step 13 Direction Photo

13Generously cover the pork on all sides with the dry rub.

Step 14 Direction Photo

14Wrap tightly with cling wrap.

Step 15 Direction Photo

15Place in the refrigerator for a minimum of 8 hours, or overnight.

Step 16 Direction Photo

16Chef’s Note: The resting period will give the rub a chance to get acquainted with the meat.

Step 17 Direction Photo

17SPRAY MOP

Step 18 Direction Photo

18Mix the liquid ingredients for the spray mop, and place into a small spray bottle.

Step 19 Direction Photo

19Chef’s Note: You can apply the spray mop using a brush; however, the spray method is a lot easier, and much faster.

Step 20 Direction Photo

20Chef’s Tip: If you want your mop a bit sweeter, add about 1/2 cup of apple juice to the mixture.

Step 21 Direction Photo

21THE BIG DAY

Step 22 Direction Photo

22The next morning, remove the meat from the fridge, unwrap, and allow it to sit on your counter for 1 hour.

Step 23 Direction Photo

23Chef’s Note: This will take the chill off.

Step 24 Direction Photo

24Get your smoker up and running, and set it to 225f (110c).

Step 25 Direction Photo

25Soak a bunch of wood chips in water.

Step 26 Direction Photo

26Chef’s Note: I found that hickory, combined with a bit of cherry, works very well with pork.

Step 27 Direction Photo

27Throw a handful of woodchips into the heated smoker, and put the butt directly on the rack, with the fat cap up.

Step 28 Direction Photo

28Now, get a good book, and settle down… maybe a couple of beers… maybe a LOT of beers.

Step 29 Direction Photo

29THE ROUTINE

Step 30 Direction Photo

30Once an hour open the smoker, take the temperature of the pork, throw in another handful of woodchips, and spray down with the mop liquid.

Step 31 Direction Photo

31Chef’s Tip: If you do a lot of smoking, then you must get a remote internal temperature probe. I use two: One to check the temperature of the smoke box, and another to measure the internal temperature of the meat.

Step 32 Direction Photo

32Chef’s Note: 80 percent of smoking takes place in the first 90 minutes of smoking, and the other 20 percent over the next hour or so. After the third or forth hour, I stop adding woodchips, concentrate on maintaining the temperature of the smoker, and watch the internal temperature of the pork.

Step 33 Direction Photo

33Chef’s Tip: At an operating temperature of 225f (110c), it takes 1 to 1.5 hours per pound of pork, so if you have an 8 pound pork butt, you can expect the process to go on for 12 hours, or more.

Step 34 Direction Photo

34TAKE IT EASY

Step 35 Direction Photo

35While the meat is smoking it should be left alone… do not move it or, heaven forbid, flip it over. Moving it around will disturb the coating… known as the bark, and believe me; you want that crispy, yummy bark to form.

Step 36 Direction Photo

36WHAT THE HECK IS THE BARK

Step 37 Direction Photo

37Well, first off, it’s not the sound your dog makes when he starts smelling that cooking meat. The bark is a thin layer of flavored jerky beneath the glaze. It consists of meat proteins that dried out, broke apart chemically, and are then re-joined into a tough leathery film. Its purpose in the smoking process is very important… It slows evaporation from within the meat, and locks in that yummy smoky flavor.

Step 38 Direction Photo

38THE DREADED STALL

Step 39 Direction Photo

39Many smoked meats will experience a stall in the smoking process. It usually occurs when the internal temperature of the meat reaches somewhere between 160–165f (71–74c).

Step 40 Direction Photo

40What’s a Stall? There are a lot of theories on why the internal temperature of your beautiful roast will stop rising, but the most accepted reason is that the liquid evaporating off of the meat has a tendency to cool things down, and in some cases you might even see it drop a degree. It’s that simple… your meat is sweating.

Step 41 Direction Photo

41To the experienced smoker, this is an expected occurrence… no problem.
To the novice smoker, it’s time to hit the panic button. The typical response is to turn up the heat.
In a word: DON’T. You will only wind up with a dry roast.
Have patience, grasshopper.

Step 42 Direction Photo

42The Solution. You have two choices:

Step 43 Direction Photo

43Solution 1. Wait it out. The temperature will eventually begin to rise. You just have to have patience, and realize that all this is just part of the process. A stall can last two or more hours. Relax and have another beer.

Step 44 Direction Photo

44Solution 2. Place the meat in a crutch. Remove the meat from the smoker, wrap in a double layer of foil, and place back into the smoker. By sealing the meat, it practically eliminates any evaporation, and the heating process will continue.

Step 45 Direction Photo

45Crutch Pros: Using a crutch speeds up the smoking process, and can save several hours.
Crutch Cons: Once you wrap the meat in the foil, you have effectively stopped the smoking process, and you might as well finish the cooking process in your oven. Besides removing the roast and covering it in foil will damage that good bark that’s forming on the outside.

Step 46 Direction Photo

46Andy’s Recommendation: If you can afford the additional time, let the meat work through the stall without wrapping. You will have a better-smoked piece of meat.

Step 47 Direction Photo

47THE MAGIC NUMBER

Step 48 Direction Photo

48What you are planning to do with the pork butt will determine it’s final temperature.
If you are serving it sliced, then go for a temperature of 160-170f (70-76f)
If you are making pulled pork, then 190-203f (88-107c) is your target.
Remove the roast from the smoker, and allow it to rest for 30 minutes before slicing or shredding.

Step 49 Direction Photo

49Chef’s Tip: If the pork comes out of the oven early, you can always wrap it up, and place it in a Styrofoam cooler. It will stay nice and hot for several hours.

Step 50 Direction Photo

50SERVING SUGGESTIONS

Step 51 Direction Photo

51Cook to the lower temperature, thickly slice and serve with your favorite sides… baked potatoes, fresh corn-on-the-cob. You get the idea.

Step 52 Direction Photo

52Cook to the higher temperature, and then shred the meat. Add your favorite BBQ sauce, and place on sandwiches or just serve with some good coleslaw.

Step 53 Direction Photo

53Keep the faith, and keep cooking.

About this Recipe

Course/Dish: Pork
Main Ingredient: Pork
Regional Style: American